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·SKYHC型圓筒混合機 Drum Mixer

圓筒混合機

SKYHC型圓筒混合機 Drum  Mixer

1、用途:圓筒混合機是燒結、球團系統中重要設備之一,可用于原料混合、制粒、滾煤等多種用途,滿足燒結機對原料的要求。

1. Application: Drum mixers are one of the important types of  equipment in the sintering and pelleting system. They can be used for many  purposes such as raw material blending, pelletization, and coal coating to meet  the requirements of sintering machines for raw materials.

2、結構及特點:圓筒混合機的傳動結構主要有齒輪傳動及膠輪傳動兩種。齒輪圈傳動具有傳動扭矩大、壽命長等特點,但噪音較大;膠輪傳動可用實心或空心充氣輪胎,具有傳動平穩、噪音低等特點,但膠輪磨損較大,更換資數多。膠輪傳動的傳動裝置根據用戶要求可置于中間或兩端,所有設備都有左右傳動安裝形式。

2. Structure and Characteristic: The transmission structures of  drum mixers are mainly divided into two types, gear transmission structure and  rubber tire transmission structure. Gear transmission structure has the  characteristics of large driving torque, long service life, but loud produced  noise. Rubber tire transmission structure can use solid or hollow pneumatic tire  which has the characteristics of smooth transmission, low noise, but large rubber  tire abrasion and many times of replacement. The transmission mechanism can be  placed in the middle or at two ends according to the requirements of user. All  equipment has the installation form of left and right transmission.

(一)  用途:圓筒混合機是燒結、球團系統中重要設備之一,可用于原料混合、制粒、滾煤等多種用途,滿足燒結機對原料的要求。

(I) Application: Drum mixers are one of the important types of  equipment in the sintering and pelleting system. They can be used for many  purposes such as raw material blending, pelletization, and coal coating to meet  the requirements of sintering machines for raw materials.

(二)  結構及特點:圓筒混合機的傳運結構主要有齒輪傳動及膠輪傳動兩種。齒輪齒圈傳動具有傳動扭矩大、壽命長等特點,但噪音較大;膠輪傳動可用實心或空心充氣輪胎,具有傳動平穩、噪音低等特點,但膠輪磨損較大,更換次數多。膠輪傳動的傳動裝置根據用戶要求可置于中間或兩端,所有設備都有左右傳動安裝形式。

(II) Structure and Characteristic: The transmission structures of  drum mixers are mainly divided into two types, gear transmission structure and  rubber tire transmission structure. Gear transmission structure has the  characteristics of large driving torque, long service life, but loud produced  noise. Rubber tire transmission structure can use solid or hollow pneumatic tire  which has the characteristics of smooth transmission, low noise, but large  rubber tire abrasion and many times of replacement. The transmission mechanism  can be placed in the middle or at two ends according to the requirements of  user. All equipment has the installation form of left and right transmission.

為了提高混料效果,筒體內裝有揚料板;為了防止粘料,筒體內還裝有整體或部分襯板。襯板有金屬、耐磨橡膠、含油尼龍、高分子材料等多種形式供用戶選擇。

To improve the effects of material mixing, the drum is equipped  with raising material board. To prevent sticking of materials, the drum is also  equipped with entire or partial lining plates. The lining plates can be made of  metal, wear-resisting rubber, oil-bearing nylon, high molecular material, etc  for users’ choices.

(三)圓筒機的傾角:應根據混合時間及混合機的作用確定。一般情況下一混不大于3º,二混約為1.5º.

(III) Inclination Angle of Drum Mixer: The inclination angle shall  be determined according to mixing time and functions of mixer. Normally, it  shall not be larger than 3º during the first mixture and shall be 1.5º during  the second mixture.

(四)混合時間:根據實踐經驗混合時間一般可定為不少于5分鐘,其中一混約定俗成分鐘,二混約3分鐘。混合時間與原料的各類,成球性有很大關系。

(IV) Mixing Time: According to practical experience, the mixing  time can normally be fixed to be not shorter than 5 minutes. The time shall be  fixed during the first mixture and shall be 3 minutes during the second  mixture. The time of mixing largely depends on the type of raw material and  balling.

(五)圓混機的填充率:一混為10~20%,二混為10~15%左右。

(V) Fill Ratio of Drum Mixer: 10~20% during the first mixture and  around 10~15% during the second mixture.

(六)我廠生產過的****圓混機Φ3.8×15m、Φ3×12m(膠輪)。

(VI) The largest drum mixer manufactured by our factory is Φ3.8×15m and Φ3×12m in rubber tire.

(七)主要圓混合機的技術參數如下:

(VII) The main technical parameters of drum mixers are as follows:

技術參數Ⅰ

型號規格SKYHC 3090SKYHC 30120SKYHC 30120SKYHC 30120SKYHC 30120SKYHC 32120
圓筒直徑mm300030003000300030003200
圓筒長度mm90001200012000120001200012000
筒體轉速r/min76.1447.56.78776.5
筒體傾角042.51.50.752.52.29
處理量t/h340-430400380-420142325-410500-600
物料堆比重t/m31.71.81.71.61.71.7
填充率%6.88-8.717.2541011312.2516.43
電機功率kw132200132280220400
重量t731571001057997
配燒結機m21321321981322×1322×90

技術參數Ⅱ

型號規格SKYHC 32120SKYHC 32120SKYHC 32120SKYHC 32120SKYHC 32130SKYHC 32160
圓筒直徑mm320032003200320032003200
圓筒長度mm120001200012000120001200012000
筒體轉速r/min6.577776
筒體傾角0222.22.52.51.3
處理量t/h440-560240-390504-580325-410612-734250-300
物料堆比重t/m31.71.71.71.71.71.7
填充率%14.813.02-14.9415.4412.2515.34-18.49.03
電機功率kw250220250220400400
重量t137.59812679162.2127
配燒結機m21982×301982×1322402×90

技術參數Ⅲ

型號規格SKYHC 33140SKYHC 35140SKYHC 35140SKYHC 3680SKYHC 36130SKYHC 36140
圓筒直徑mm330035003500360036003600
圓筒長度mm14000140001400080001300014000
筒體轉速r/min76.476.7876.5
筒體傾角02.51.51.82.522.5
處理量t/h436-502340-390520-600842-1010730-930780-900
物料堆比重t/m31.91.71.81.61.71.9
填充率%12.3411.77-13.512.9416.1-19.37.9-19.913.1
電機功率kw400400400280450500
重量t14212515897215173
配燒結機m22×402×301803601322×40

技術參數Ⅳ

型號規格SKYHC 36140SKYHC 36160SKYHC 36160SKYHC 3895SKYHC 38140SKYHC 38140
圓筒直徑mm3,6003,6003,6003,8003,8003,800
圓筒長度mm14,00016,00016,0009,50014,00014,000
筒體轉速r/min6.67.57.56.56.56.5
筒體傾角02.52.322.62.52.5
處理量t/h820-1000350-400380-4201128-1357842-1010765-895
物料堆比重t/m31.81.7181.71.71.7
填充率%14.5213.427.29-8.0617.2-20.714.2-17.0512.13
電機功率kw500500355315500500
重量t173198183.59172196196
配燒結機m2180170198450360238

技術參數Ⅴ

型號規格 SKYHC 38140SKYHC 38170SKYHC 38170SKYHC 38170SKYHC 4080SKYHC 40180
圓筒直徑mm3,8003,8003,8003,8004,0004,000
圓筒長度mm14,00017,00017,00017,0008,04018,000
筒體轉速r/min6.55.5-7.56.55.5-7.58.68.5
筒體傾角02.71.51.531.11.1
處理量t/h940-1080460-510510-580440-516 325-410
物料堆比重t/m31.71.71.71.71.1-1.31.7
填充率%13.8510.71-14.5812.6610.09-13.76 10.05
電機功率kw500630560355710710
重量t196.5194.7194.7219100.4278
配燒結機m2360198198198 2×132

技術參數Ⅵ

型號規格SKYHC 40180SKYHC 44170SKYHC 44200SKYHC 50130SKYHC 51245
圓筒直徑mm4,0004,4004,4005,0005,100
圓筒長度mm18,00017,00020,00013,00024,500
筒體轉速r/min8.56.562-55.6
筒體傾角01.11.22.272.5
處理量t/h325-410612-734950-10937081150
物料堆比重t/m31.71.71.72.2-2.32
填充率%10.0515.5311.82-13.59 9.12
電機功率kw7108009002501,000
重量t278297.5294.7  
配燒結機m22×132240360500360

技術參數Ⅶ

型號規格SKYHJ 2568SKYHJ 2890SKYHJ 28100SKYHJ 3090SKYHJ 32120SKYHJ 32140
圓筒直徑mm2,5002,8002,8003,0003,2003,200
圓筒長度mm6,8009,00010,0009,00012,00014,000
筒體轉速r/min7677.56.5-97
筒體傾角02.5231.50.751.6
處理量t/h200292-336400190-220142-180295-340
物料堆比重t/m31.71.71.71.71.81.7
填充率% 16.112.659.61311.48
電機功率kw75132160160185220
重量t47626770102110
配燒結機m218018075198360180

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